Monday, March 12, 2012

Monforts Improves Fabric Finish With "DynAir 6500"

The "DynAir" relaxation dryer from A. Monforts Textilmaschinen GmbH & Co. KG offers improved performance, possible 'yellowing' elimination during treatment of nylon and elastane-based fabrics, an innovative door opening system, automatic filter cleaning, integral exhaust system and indirect heating.

In addition to improved performance, enhanced energy savings and reduced maintenance requirements are assured with the "DynAir" relaxation dryer.

The dryer is suitable for the finishing of woven and knitted fabrics in open width or tubular form and can transport up to seven fabric webs side by side through its treatment chamber without any of the webs touching each other.

An injection nozzle system ensures a continuous aerodynamic tumbler effect for assured pulse dynamics operation, in addition to the system generating the initial sine wave effect.

The advantages of the "DynAir" system include exceptional residual shrinkage factors with high reproductivity and outstanding shape retention without the use of chemicals.

Unlike competitive systems, the "DynAir" dryer has no moving mechanical parts or beating devices for the conveyor belt to achieve the shrinkage values required. Minimum maintenance has been our long standing requirement.

The "DynAir 6500" dryer offers superior relaxing and shrinking results in both warp and weft direction as it briefly loosens the thread crossing points.

The relaxation dryer can be controlled by any of Monforts control systems, "Qualitex 320", "540" or "750", which provide visualization and operation information via a large touch-screen monitor.

Exhaust ducts are integrated inside the "DynAir". This looks neater than conventional external systems, takes up less space overhead, and minimizes ductwork installation costs and installation time.

The latest "CADstream Mega" nozzles can increase production by 10-30% compared with older type "CADstream" nozzles. The latest nozzles have been especially developed to increase evaporation capacity for the "DynAir" dryer, offering more gentle drying of open width or tubular knitted fabrics.

Access to the inside of the machine is via pneumatically-operated "Lift-O-Matic" doors that open upwards and downwards at the press of a button. No tools are required and there is no need to leave additional space alongside walkways for the doors to open. To prevent noise and heat from escaping, all machine covers and the doors are lined with 150 mm of insulation.

Circulating Air Filter

The "DynAir" also includes the "Conticlean" circulating lint filter as an option. The high pressure cleaning system maintains a constantly high drying capacity by automatically removing lint/fluff from the rotating filter. The result is lower energy consumption and less manual cleaning.

Another feature available for the "DynAir" is the "Exxotherm" indirect gas heating system, which eliminates possible yellowing during treatment of nylon and elastane-based fabrics by preventing combustion gases from corning into contact with the fabric. Cheaper to install and more efficient than circulating oil heated ranges, "Exxotherm" offers higher thermal energy recovery potential.

"hi-E"

A new high-efficiency cycle ("??") package of energy saving benefits endorses Monforts commitment to providing the textile industry with the lowest energy consumption together with improved levels of efficiency and production.

In a bid to reduce energy costs, Monforts has introduced its "M-E" package of benefits for "DynAir", which include "Twin Air", "CADstream", "Conticlean", new fan motors with Effl classification and its energy saving "Lift-O-Matic" doors.

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